Improvement of integrity management for pressure vessels based on risk assessment - A natural gas separator case study (2023)

FAQs

What are the elements of pipeline integrity management? ›

A pipeline integrity management plan includes all the activities aimed at the maintenance or repair of pipelines, such as defining operations and procedures, inspections, maintenance, pipeline monitoring, and corrosion prevention.

Pipeline integrity management (PIM) is a system used by pipeline owners and operators to ensure a pipeline's safety from its conception to its retirement.

The primary objective of Asset Integrity Management (AIM) is to maintain the asset in a fit-for-service condition while extending its remaining life in the most reliable, safe, and cost- effective manner.

An effective Mechanical / Asset Integrity program provides assurance that a facility's equipment and systems are designed, fabricated, procured, installed and maintained in an appropriate manner that assures their continued and safe operation throughout the life of the operation.

Three main elements of an integrity management review involve the reliability and integrity of the assets; the effectiveness of the systems and procedures that are in place to control operation and maintenance; and the knowledge and competence of the workforce who's managing and maintaining the assets.

“Integrity Assessment” refers to measurements made by pipeline operators to determine whether their hazardous liquid or natural gas pipelines have adequate strength – integrity – to prevent leaks or ruptures under normal operation and upset conditions.

Integrity risk management aids decision-making and ultimately helps to ensure the achievement of integrity objectives.

Pipeline Integrity safeguards the pipeline, ensuring all its components are working properly and no harmful chemicals are released from the pipeline. This means, from designing to operating pipelines, everything is reliable, efficient and safe.

(a) Speed-up of the pipeline, (b) efficiency of the pipeline, and (c) throughput of the pipeline.

What is asset integrity process safety management? ›

Physical Asset Integrity Management (AIM) is a widely known and well-defined process that, if applied in the correct way, can offer asset owners and operators the ability to manage risk and assure the integrity of assets throughout their life cycle.

Ensure inspection intervals are not exceeded. Perform risk-based inspection (RBI) Conduct life extension studies. Perform fitness-for-service reviews.

A risk assessment is a process of identifying potential hazards and analyzing the eventualities if a hazard occurs. This procedure consists of three steps: Hazard identification: identify internal and external hazards, and risk factors that have the potential to cause harm.

Asset integrity, including maintenance and inspection, ensure that major accident hazards are prevented. On-time and well-executed inspection and maintenance prevent unplanned outages, reduce downtime, save costs, and most of all, improve safety and could save lives.

The concept of risk management:

The goal of risk management is to eliminate or reduce unacceptable levels of risk. In oil and gas, for example, this might mean comparing a new project to an existing one based on cost, time to market, and other factors.

An example of integrity in a manager who conducts regular performance appraisals is one who devotes enough time to reviewing employee performance to prepare an objective and realistic evaluation.

The authors propose the integrity capacity construct with its four dimensions (process, judgment, development and system dimensions) as a framework for analyzing and resolving behavioral, moral and legal complexity in business ethics' issues at the individual and collective levels.

So as I said, there are two main types of integrity tests: covert (personality-based) tests that measure traits linked to rule adherence; and overt tests which assess an applicant's attitudes towards various counterproductive work behaviors (CWBs) directly.

The two types of tests related to integrity testing are called overt and personality-based measures. The overt test asks about past behavior and attitudes about theft and counterproductive behavior. The personality-based measures of personality traits that are associated with theft and counterproductive behavior.

What questions are in an integrity test? ›

4C's risk management services encompass each phase of the risk lifecycle – identification, analysis, evaluation and treatment – and integrates risk with business continuity and crisis management to ensure organisation-wide resilience.

Organizations that consider a connected GRC strategy now based on the three C's (cognitive, continuous and cloud) will have a quantitative, actionable view of all areas of the business, ensuring board, management, and shareholder expectations are met and put practitioners back in control of their risk strategy.

Three types of integrity constraints are an inherent part of the relational data model: entity integrity, referential integrity and domain integrity. Entity integrity concerns the concept of a primary key.

To that end, integrity and compliance management helps companies manage risk, investigate alleged misconduct and measure the financial implications when issues arise. In addition, industry-specific regulation as well as geographical reach can have a major impact on the compliance strategy and effectiveness.

Integrity stimulates employees to comply and helps to instil values that support a commitment to ethical conduct. Therefore, integrity system is very important and it plays a major role in ensuring accountability and transparency within the organization.

Pipeline management is the process of identifying and managing all the moving parts — from manufacturing to your sales team— within a supply chain. The best-performing companies learn how to identify where their cash is flowing and then direct that money where it's most productive. This is called “pipeline management.”

Fetch, Decode, Execute, Memory, Write.

All five component processes (i.e., planning, monitoring, developing, rating, rewarding) work together and support each other, resulting in natural, effective performance management.

A pipelined processor uses a 4-stage instruction pipeline with the following stages: Instruction fetch (IF), Instruction decode (ID), Execute (EX) and Writeback (WB).

What is an example of asset integrity? ›

An example of a company practising asset integrity management would be an airline that schedules routine inspections based on risk analysis and overhauls only when necessary, instead of following a schedule regardless of whether an engine or landing gear has reached its end-of-life point.

A comprehensive evaluation understanding of the real cause of material ageing related to degradation, corrosion control and monitoring or manufacturing deficiencies in the equipment allows for optimising short and long term repair decisions while balancing the economics, safety and overall life management of the asset.

Extending asset life • Optimizing maintenance and renewal • Developing accurate long-term funding strategies • Sustain long term performance!

The Asset Manager is Accountable for requirements: • (14) Establish and Maintain Procedures to operate HSSE Critical Equipment within its Operational Limits. managing the Assets. HSSE Critical Equipment safe for maintenance activities.

The three international standards (ISO 55000, 55001 and 55002) are important because they represent a global consensus on asset management and what it can do to increase value generated by all organisations.

Many of the challenges of integrity managers relate to the lack of precise and accurate data, the misunderstanding of integrity priorities, and the need for better leveraging of budget resources.

What are the five major risks faced by oil and gas companies? ›

Regular risk assessments must be carried out to see how accidents, injuries or illnesses could be caused on the ship and what can be done to reduce the chances of them happening. Risk assessments must be reviewed every year and whenever there are significant changes to either the ship or working activities.

The oil and gas industry perpetually seems rife with uncertainty and a potential volatility. Between rising and diminishing consumer demand, price fluctuations, and of course, geopolitical issues where one global supplier or another threatens to cut off supplies, every day holds surprises and risks.

Quality of Reserves and Replacement Strategy

The assessment on life of reserve and its quality are key factors used to determine the company's growth strategy, capital spending and future business performance.

There are five basic steps that are taken to manage risk; these steps are referred to as the risk management process. It begins with identifying risks, goes on to analyze risks, then the risk is prioritized, a solution is implemented, and finally, the risk is monitored.

The Operational Integrity framework promotes repeatable operational excellence and provides a platform for continuous improvement. It is based on the three core elements: people, process and asset.

OSHA's Elements for an MI Program

Perform periodic inspection and testing, following “recognized and generally accepted good engineering practices,” and document that inspections have been done. Correct equipment deficiencies before further use or in a safe and timely manner.

A data pipeline has five key components: storage, preprocessing, analysis, applications, and delivery.

What are the four elements of integrity? ›

The characteristics of integrity include honesty, responsibility, grace, respect, accountability, hard work , patience and any other action that describe being honest.

Some examples might be pressure vessels, dispersion tanks, piping systems and attached hardware (valves, fittings, etc), relief devices, vent hardware, and emergency shutdown/control systems.

An operating system is said to have system integrity when it is designed, implemented and maintained to protect itself against unauthorized access, and does so to the extent that security controls specified for that system cannot be compromised.

Generally, the primary processes of a data science pipeline are: Data engineering (including collection, cleansing, and preparation) Machine learning (model learning and model validation) Output (model deployment and data visualization)

A sales pipeline key performance indicator (KPI) is any metric used to track the progress of leads through the pipeline. Metrics let reps measure the performance and effectiveness of their sales activities against concrete numbers.